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Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

MOQ: 1
prezzo: USD6000-USD12000/SET
Imballaggio standard: Con film e cartone regolari
Periodo di consegna: 15 giorni dopo il deposito
Metodo di pagamento: T/T
Capacità di fornitura: 30 set/mese
Informazioni dettagliate
Luogo di origine
Cina
Marca
CoatTech
Certificazione
CE
Numero di modello
Soluzione per carrozzeria
Porta principale::
Piegare stile o stile rotolante elettrico
Rivestimento:
10-50um
Utilizzo:
Verniciatura automobilistica, Verniciatura di mobili, Verniciatura industriale
Usando energia::
Diesel, gas, vapore, elettrico o altra opzione
Livello di rumore:
≤80db
Alimentazione elettrica::
380 V/50Hz/3Ph o altra opzione
Materiale:
Acciaio
Fonti energetiche::
Acqua, elettricità, gas
Applicazione::
Autobus/camion o altri prodotti metallici
Sistema di riscaldamento:
Bruciatore a marchio Riello
Descrizione del prodotto

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


Discover CoatTech’s zero-dust, energy-saving turnkey automotive coating eco-system. Featuring the CT-PQ-III full downdraft spray booth, CT-TQ-I mixing room,

and CoatTech CT-30D cantilever dry-sanding central dust extraction system. Optimize efficiency by 50%.



Key Performance Indicator Traditional Workshop Setup CoatTech Integrated Solution Net Operational Gain
Airborne Dust Capture Rate < 20% (High ambient drift) > 99% (Captured at source) Eliminates booth dust points
Paint Job Rework Rate 15% - 25% (Due to nibs/craters) < 2% ( Pristine cleanroom) 90% Rework Reduction
Prep Area Work Turnover Wet sanding / long drying times Dry sanding / instant vacuum 50% Efficiency Increase
Extraction Power Consumption Host running continuously Smart tool-linked auto-run 50% Energy Savings



The Future of Premium Bodyshops: CoatTech Integrated Smart & Zero-Dust Coating Eco-System


In the high-stakes world of premium automotive refinishing, traditional workshop layouts face two catastrophic bottlenecks: 

airborne sanding dust causing paint defects and skyrocketing energy costs from constantly running extraction systems.



CoatTech introduces the ultimate solution—a fully integrated, eco-friendly, and intelligent coating ecosystem. By seamlessly blending high-efficiency surface preparation, absolute dust containment, safe paint formulation, and medical-grade downflow baking, this turnkey setup slashes rework rates and boosts operational throughput by 50%. 


The Zero-Dust Guarantee: Our system captures over 99% of harmful automotive sanding particles instantly at the source, ensuring your paint prep area and spray booth remain completely isolated and pristine.



Stage 1: Prep & Smart Dust Extraction Zone


The foundation of a flawless paint finish lies in the prep work. Our 3-Bay Parallel Prep Station features overhead swinging arms to keep the workshop floor free of cluttered cables. Integrated directly into this zone is the CoatTech Cantilever Central Dust Collection System (1-to-2 Package):



1.CT-5000 Cantilever Remote Control Terminals: Dual 5-meter articulated aluminum alloy arms provide a 360-degree reach across all three bays. Each terminal features dual vacuum inlets and dual air connections (lubricated oil-gas lines for sanders and oil-free dry lines for blow guns).


2.CT-60VB Orbital Sanders: Utilizing specialized 17-hole sanding pads, these pneumatic sanders create a localized vacuum zone at the exact point of friction.


Smart Tool-Air Linkage: The central host automatically fires up when a technician triggers a sander and shuts down with a brief delay when they stop, cutting standby energy consumption by 50%.



Parameter / Component Technical Specification (EN)
Internal Dimensions 7,000 × 3,900 × 2,800 mm (L × W × H) [Per Single Bay]
External Dimensions  8,550 × 4,000 × 3,500 mm (L × W × H) [Per Single Bay]
Plenum / Pit  Center large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Entry Door  Sheet metal folding door: 3,000 × 2,700 mm (W × H); filled with insulated EPS; equipped with tempered glass observation window.
Wall Panels  Open structure - No walls. Equipped with rear structural support columns.
Roof Panels No rigid roof panel; equipped with roof structural steel suspension framework.
Lighting System ( Ceiling: 3 rows (6 groups × 4 pcs = 24 pcs 18W LED tubes);
Prep bay dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 800 LUX.
Air Plenum No plenum; configured with roof steel suspension support framework.
Cabin Unit Placement Folded galvanized steel plate cabinet; positioned at the REAR of the bay.
Intake Air System  Natural air intake (no active intake blower fan).
Extract Air Fan 1 × Double-inlet centrifugal exhaust blower with belt pulley drive; motor power: 7.5 kW; model: TAE-500H; Airflow capacity: 20,000 m³/h; No-load speed: 0.2 m/s; manual exhaust volume damper.
Special Hardware  1. Overhead Swinging Arms: 3 units of roof-mounted rotating vehicle arms;
2. Compressed Air Reels: 3 units of integrated compressed air lines with automatic retractable hose reels;
3. Extraction Unit: 1 set of pulse jet centralized dust collection dry-sanding system.
Filtration System  1. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates (green inlet/white outlet), EN 779 Class G3;
2. Intake Filter: Primary intake ceiling filter cotton, Class G3;
3. Secondary Filter: Exhaust medium-efficiency filter bags, Class F4 (filters fine dust particles from sanding).
Control System  Control cabinet: traditional relays and control buttons; functions: sanding control, illumination control, power indicator, emergency stop.
Exhaust Ducting 3 sections of  700 × 700 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power  9.0 kW (Per Bay, 3 Phase 380V / 1 Phase 220V, 50Hz)


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


DETAILED SYSTEM CONFIGURATION & BILL OF MATERIALS (BOM)
No. Component Name Model / Spec Detailed Configuration & Engineering Description Unit Qty
1 Dust Collection Host CT-30D Industrial-grade high negative pressure vortex motor, supports 24-hour continuous operation. Equipped with silencer system, remote auto linkage start/stop control. 30L stainless steel dust bin with quick-seal. 3.0kW, 380V, 420m³/h, -200mbar, 4m² filter area. Unit 1
2 Cantilever Control Terminal CT-5000 Remote control unit with dual suction ports (supports 2 workers simultaneously). Outlets: 2x 220V/15A; 2x Oil-gas lubricated air ports; 2x Dry air ports; 2x Suction inlets. 5m extruded aluminum jointed arm, electrostatic powder coated, 360-degree range. Set 2
3 Fine Orbital Sander (No. 3) CT-60VB-2.5 6-inch 17-hole central vacuum-ready pneumatic circular fine sander, 2.5mm orbit stroke. Ideal for precision flat and curved surface fine sanding, adjustable speed. Unit 2
4 Rough Orbital Sander (No. 5) CT-60VB-5 6-inch 17-hole central vacuum-ready pneumatic circular rough sander, 5mm orbit stroke. Designed for rapid surface leveling, rough sanding and putty correction. Unit 2
5 Pneumatic/Extraction Hose (2-in-1) HOSE60 Anti-static integrated coaxial hose for simultaneous air supply and dust suction (Dia Φ35mm x 5.7m + Φ32mm x 0.3m). Heavy-duty, high temperature resistant (-40 to 80°C). Pcs 4
6 Hand Block Dust Hose HOSE3250 Anti-static threaded flexible hose for hand sanding block attachment. Diameter Φ32mm, length 5.0m. Pcs 2
7 Dust-Suction Hand Sanding Block 70*198mm Vacuum-ready hand sanding block with adjustable suction valve. Multi-hole design for dust-free manual sanding, ergonomic soft grip. Pcs 2
8 Sanding Pad Cushion 60V 6-inch soft buffer interface pad. Reduces aggressive vibration during sanding, ideal for curved surfaces and soft blending zones. Pcs 4
9 Round Blue Sandpaper Set 6-inch 17-hole Premium high-performance round blue sanding discs (17-hole pattern). Grit assortments: P80, P120, P180, P240, P320, P400 (100 sheets per grit grade). Sheets 600
10 Rectangular Blue Sandpaper Set 70*198mm Premium rectangular hook-and-loop sandpaper sheets for hand sanding block. Grit assortments: P80, P120, P180, P240 (100 sheets per grit grade). Sheets 400
11 Sponge Sanding Discs 6-inch 17-hole Premium sponge sandpaper for fine contour sanding, primer leveling, and clearcoat scuffing. Grits: P400, P600, P1000 (20 sheets per grit grade). Sheets 60
12 Aluminum Main Suction Pipe 75mm Dia Heavy-duty lightweight aluminum pipe (ø75mm) for main vacuum trunk line. Low friction coefficient, anti-static, anti-corrosion, maintenance-free. Meters 20
13 Aluminum Branch Suction Pipe 50mm Dia Lightweight aluminum branch piping (ø50mm) to connect main trunk line to cantilever control terminal inlets. Meters 4
14 Quick Straight Connector 75mm Heavy-duty straight quick-release sleeve coupler for ø75mm aluminum main pipes. Simplifies pipe line assembly, leak-free seal. Pcs 5
15 Quick Tee Connector 75mm to 75mm Industrial quick-release Tee joint for ø75mm main pipeline branch divisions, self-sealing structure for seamless airflow distribution. Pcs 1


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech





Stage 2: Contaminant-Free Paint Mixing


Equipment: Dedicated Paint Mixing Room (Model: CT-TQ-I)


Function: A fully enclosed, highly ventilated environment designed specifically for the safe storage and precise formulation of high-value basecoats and clearcoats. It isolates chemical volatile organic compounds (VOCs) and prevents external dust from contaminating the paint before application.



Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech



Parameter / Component Technical Specification
Internal Dimensions 4,000 × 2,500 × 2,500 mm (L × W × H)
External Dimensions 4,100 × 2,600 × 2,600 mm (L × W × H)
Service Door ( Access door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall Panels EPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof Panels EPS insulated ceiling panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Lighting System Ceiling: 2 rows (2 groups × 2 pcs = 4 pcs 18W LED tubes);
Mixing room dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 600 LUX.
Cabin Unit Placement None.
Extract Air Fan  1 × Single-inlet explosion-proof axial fan; motor power: 0.37 kW; model: CTF-20; Airflow capacity: 2,000 m³/h.
Filtration System ( Intake Pre-filter: primary intake filter cotton, EN 779 Class G3.
Control System  Control cabinet: traditional relays and control buttons; functions: exhaust fan control, illumination control, power indicator, emergency stop.
Exhaust Ducting  3 sections of 400 × 400 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power  1.0 kW (1 Phase 220V, 50Hz)


Stage 3: Flawless Finish Spray Booth


1.Equipment: Full Downdraft Spray Booth (Model: CT-PQ-III)


2.Function: Engineered for ultimate air purity. The true vertical downdraft airflow configuration pulls overspray straight down through heavy-duty multi-layer floor filters. This eliminates air turbulence and ensures a factory-level paint finish, followed by a rapid, uniform, high-temperature curing cycle.


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech



Parameter / Component Technical Specification
Internal Dimensions 7,500 × 4,000 × 2,800 mm (L × W × H)
External Dimensions 7,600 × 5,450 × 3,500 mm (L × W × H)
Plenum / Pit Center large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Main Entry Door Sheet metal folding main door: 3,000 × 2,700 mm (W × H); filled with EPS core insulation; equipped with tempered glass observation window.
Service Door  Emergency exit door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall Panels EPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof Panels  Precision-folded galvanized steel sheet roof structure.
Lighting System Ceiling: 10 groups × 4 pcs = 40 pcs 18W LED tubes;
Sides: 10 groups × 2 pcs = 20 pcs 18W LED tubes;
Spray booth dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 1,000 LUX.
Air Plenum  Dimensions: 7,500 × 4,000 × 500 mm (L × W × H); square steel support framework; bottom powder-coated cotton slot and ceiling wire grid mesh.
Cabin Unit Placement  Folded galvanized steel frame/cabinet; placed on the RIGHT hand side.
Intake Air Fan 1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Extract Air Fan  1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Heating System RIELLO G20 diesel burner; high-performance 304 stainless steel heat exchanger. No heating during spraying. Baking cycle: heats from 20°C to 60°C in 10-15 mins.
Filtration System  1. Intake Pre-filter: EN 779 Class G3 filter bag;
2. Ceiling High-efficiency Filter: Full-depth stereo sticky media, EN 779 Class F5;
3. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates and exhaust cabinet floor, green/white, Class G3;
4. Exhaust Air Filter: Active carbon filter bags, Class F5 (adsorbs VOCs/benzene/xylene).
Control System  Control cabinet: traditional relays and control buttons; functions: spray phase, bake phase, bake timer setting, lighting, fault indicator alarm, power indicator, emergency stop, pressure gauge.
Exhaust Ducting  3 sections of 800 × 800 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power 17.0 kW (3 Phase 380V / 1 Phase 220V, 50Hz)


Stage 4: High-CRI Shadowless Lighting


1.Equipment: General Area LED Lighting System (60 Units x 100W)


2.Function: Delivers daylight-balanced, flicker-free, comprehensive illumination across the workshop floor. It eliminates shadows, enabling technicians to achieve perfect color matching and flawless defect inspection.


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


Workshop General Lighting  Include All the Wires Ect,explosion-proof 
Luminaire Type High-efficiency Industrial LED High-Bay Light
Quantity 60 Units / Sets
Power Rating 100W per Unit
Total Power 6.0 kW
Working Voltage 1 Phase 220V, 50Hz (Zimbabwe Grid Compatible)
Application Suitable for large-area industrial workshop illumination, ensuring optimal floor visibility (≥ 300 LUX} at ground level) across
 the 1,000+ sq meters facility.



Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


prodotti
dettagli dei prodotti
Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech
MOQ: 1
prezzo: USD6000-USD12000/SET
Imballaggio standard: Con film e cartone regolari
Periodo di consegna: 15 giorni dopo il deposito
Metodo di pagamento: T/T
Capacità di fornitura: 30 set/mese
Informazioni dettagliate
Luogo di origine
Cina
Marca
CoatTech
Certificazione
CE
Numero di modello
Soluzione per carrozzeria
Porta principale::
Piegare stile o stile rotolante elettrico
Rivestimento:
10-50um
Utilizzo:
Verniciatura automobilistica, Verniciatura di mobili, Verniciatura industriale
Usando energia::
Diesel, gas, vapore, elettrico o altra opzione
Livello di rumore:
≤80db
Alimentazione elettrica::
380 V/50Hz/3Ph o altra opzione
Materiale:
Acciaio
Fonti energetiche::
Acqua, elettricità, gas
Applicazione::
Autobus/camion o altri prodotti metallici
Sistema di riscaldamento:
Bruciatore a marchio Riello
Quantità di ordine minimo:
1
Prezzo:
USD6000-USD12000/SET
Imballaggi particolari:
Con film e cartone regolari
Tempi di consegna:
15 giorni dopo il deposito
Termini di pagamento:
T/T
Capacità di alimentazione:
30 set/mese
Descrizione del prodotto

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


Discover CoatTech’s zero-dust, energy-saving turnkey automotive coating eco-system. Featuring the CT-PQ-III full downdraft spray booth, CT-TQ-I mixing room,

and CoatTech CT-30D cantilever dry-sanding central dust extraction system. Optimize efficiency by 50%.



Key Performance Indicator Traditional Workshop Setup CoatTech Integrated Solution Net Operational Gain
Airborne Dust Capture Rate < 20% (High ambient drift) > 99% (Captured at source) Eliminates booth dust points
Paint Job Rework Rate 15% - 25% (Due to nibs/craters) < 2% ( Pristine cleanroom) 90% Rework Reduction
Prep Area Work Turnover Wet sanding / long drying times Dry sanding / instant vacuum 50% Efficiency Increase
Extraction Power Consumption Host running continuously Smart tool-linked auto-run 50% Energy Savings



The Future of Premium Bodyshops: CoatTech Integrated Smart & Zero-Dust Coating Eco-System


In the high-stakes world of premium automotive refinishing, traditional workshop layouts face two catastrophic bottlenecks: 

airborne sanding dust causing paint defects and skyrocketing energy costs from constantly running extraction systems.



CoatTech introduces the ultimate solution—a fully integrated, eco-friendly, and intelligent coating ecosystem. By seamlessly blending high-efficiency surface preparation, absolute dust containment, safe paint formulation, and medical-grade downflow baking, this turnkey setup slashes rework rates and boosts operational throughput by 50%. 


The Zero-Dust Guarantee: Our system captures over 99% of harmful automotive sanding particles instantly at the source, ensuring your paint prep area and spray booth remain completely isolated and pristine.



Stage 1: Prep & Smart Dust Extraction Zone


The foundation of a flawless paint finish lies in the prep work. Our 3-Bay Parallel Prep Station features overhead swinging arms to keep the workshop floor free of cluttered cables. Integrated directly into this zone is the CoatTech Cantilever Central Dust Collection System (1-to-2 Package):



1.CT-5000 Cantilever Remote Control Terminals: Dual 5-meter articulated aluminum alloy arms provide a 360-degree reach across all three bays. Each terminal features dual vacuum inlets and dual air connections (lubricated oil-gas lines for sanders and oil-free dry lines for blow guns).


2.CT-60VB Orbital Sanders: Utilizing specialized 17-hole sanding pads, these pneumatic sanders create a localized vacuum zone at the exact point of friction.


Smart Tool-Air Linkage: The central host automatically fires up when a technician triggers a sander and shuts down with a brief delay when they stop, cutting standby energy consumption by 50%.



Parameter / Component Technical Specification (EN)
Internal Dimensions 7,000 × 3,900 × 2,800 mm (L × W × H) [Per Single Bay]
External Dimensions  8,550 × 4,000 × 3,500 mm (L × W × H) [Per Single Bay]
Plenum / Pit  Center large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Entry Door  Sheet metal folding door: 3,000 × 2,700 mm (W × H); filled with insulated EPS; equipped with tempered glass observation window.
Wall Panels  Open structure - No walls. Equipped with rear structural support columns.
Roof Panels No rigid roof panel; equipped with roof structural steel suspension framework.
Lighting System ( Ceiling: 3 rows (6 groups × 4 pcs = 24 pcs 18W LED tubes);
Prep bay dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 800 LUX.
Air Plenum No plenum; configured with roof steel suspension support framework.
Cabin Unit Placement Folded galvanized steel plate cabinet; positioned at the REAR of the bay.
Intake Air System  Natural air intake (no active intake blower fan).
Extract Air Fan 1 × Double-inlet centrifugal exhaust blower with belt pulley drive; motor power: 7.5 kW; model: TAE-500H; Airflow capacity: 20,000 m³/h; No-load speed: 0.2 m/s; manual exhaust volume damper.
Special Hardware  1. Overhead Swinging Arms: 3 units of roof-mounted rotating vehicle arms;
2. Compressed Air Reels: 3 units of integrated compressed air lines with automatic retractable hose reels;
3. Extraction Unit: 1 set of pulse jet centralized dust collection dry-sanding system.
Filtration System  1. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates (green inlet/white outlet), EN 779 Class G3;
2. Intake Filter: Primary intake ceiling filter cotton, Class G3;
3. Secondary Filter: Exhaust medium-efficiency filter bags, Class F4 (filters fine dust particles from sanding).
Control System  Control cabinet: traditional relays and control buttons; functions: sanding control, illumination control, power indicator, emergency stop.
Exhaust Ducting 3 sections of  700 × 700 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power  9.0 kW (Per Bay, 3 Phase 380V / 1 Phase 220V, 50Hz)


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


DETAILED SYSTEM CONFIGURATION & BILL OF MATERIALS (BOM)
No. Component Name Model / Spec Detailed Configuration & Engineering Description Unit Qty
1 Dust Collection Host CT-30D Industrial-grade high negative pressure vortex motor, supports 24-hour continuous operation. Equipped with silencer system, remote auto linkage start/stop control. 30L stainless steel dust bin with quick-seal. 3.0kW, 380V, 420m³/h, -200mbar, 4m² filter area. Unit 1
2 Cantilever Control Terminal CT-5000 Remote control unit with dual suction ports (supports 2 workers simultaneously). Outlets: 2x 220V/15A; 2x Oil-gas lubricated air ports; 2x Dry air ports; 2x Suction inlets. 5m extruded aluminum jointed arm, electrostatic powder coated, 360-degree range. Set 2
3 Fine Orbital Sander (No. 3) CT-60VB-2.5 6-inch 17-hole central vacuum-ready pneumatic circular fine sander, 2.5mm orbit stroke. Ideal for precision flat and curved surface fine sanding, adjustable speed. Unit 2
4 Rough Orbital Sander (No. 5) CT-60VB-5 6-inch 17-hole central vacuum-ready pneumatic circular rough sander, 5mm orbit stroke. Designed for rapid surface leveling, rough sanding and putty correction. Unit 2
5 Pneumatic/Extraction Hose (2-in-1) HOSE60 Anti-static integrated coaxial hose for simultaneous air supply and dust suction (Dia Φ35mm x 5.7m + Φ32mm x 0.3m). Heavy-duty, high temperature resistant (-40 to 80°C). Pcs 4
6 Hand Block Dust Hose HOSE3250 Anti-static threaded flexible hose for hand sanding block attachment. Diameter Φ32mm, length 5.0m. Pcs 2
7 Dust-Suction Hand Sanding Block 70*198mm Vacuum-ready hand sanding block with adjustable suction valve. Multi-hole design for dust-free manual sanding, ergonomic soft grip. Pcs 2
8 Sanding Pad Cushion 60V 6-inch soft buffer interface pad. Reduces aggressive vibration during sanding, ideal for curved surfaces and soft blending zones. Pcs 4
9 Round Blue Sandpaper Set 6-inch 17-hole Premium high-performance round blue sanding discs (17-hole pattern). Grit assortments: P80, P120, P180, P240, P320, P400 (100 sheets per grit grade). Sheets 600
10 Rectangular Blue Sandpaper Set 70*198mm Premium rectangular hook-and-loop sandpaper sheets for hand sanding block. Grit assortments: P80, P120, P180, P240 (100 sheets per grit grade). Sheets 400
11 Sponge Sanding Discs 6-inch 17-hole Premium sponge sandpaper for fine contour sanding, primer leveling, and clearcoat scuffing. Grits: P400, P600, P1000 (20 sheets per grit grade). Sheets 60
12 Aluminum Main Suction Pipe 75mm Dia Heavy-duty lightweight aluminum pipe (ø75mm) for main vacuum trunk line. Low friction coefficient, anti-static, anti-corrosion, maintenance-free. Meters 20
13 Aluminum Branch Suction Pipe 50mm Dia Lightweight aluminum branch piping (ø50mm) to connect main trunk line to cantilever control terminal inlets. Meters 4
14 Quick Straight Connector 75mm Heavy-duty straight quick-release sleeve coupler for ø75mm aluminum main pipes. Simplifies pipe line assembly, leak-free seal. Pcs 5
15 Quick Tee Connector 75mm to 75mm Industrial quick-release Tee joint for ø75mm main pipeline branch divisions, self-sealing structure for seamless airflow distribution. Pcs 1


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech





Stage 2: Contaminant-Free Paint Mixing


Equipment: Dedicated Paint Mixing Room (Model: CT-TQ-I)


Function: A fully enclosed, highly ventilated environment designed specifically for the safe storage and precise formulation of high-value basecoats and clearcoats. It isolates chemical volatile organic compounds (VOCs) and prevents external dust from contaminating the paint before application.



Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech



Parameter / Component Technical Specification
Internal Dimensions 4,000 × 2,500 × 2,500 mm (L × W × H)
External Dimensions 4,100 × 2,600 × 2,600 mm (L × W × H)
Service Door ( Access door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall Panels EPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof Panels EPS insulated ceiling panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Lighting System Ceiling: 2 rows (2 groups × 2 pcs = 4 pcs 18W LED tubes);
Mixing room dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 600 LUX.
Cabin Unit Placement None.
Extract Air Fan  1 × Single-inlet explosion-proof axial fan; motor power: 0.37 kW; model: CTF-20; Airflow capacity: 2,000 m³/h.
Filtration System ( Intake Pre-filter: primary intake filter cotton, EN 779 Class G3.
Control System  Control cabinet: traditional relays and control buttons; functions: exhaust fan control, illumination control, power indicator, emergency stop.
Exhaust Ducting  3 sections of 400 × 400 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power  1.0 kW (1 Phase 220V, 50Hz)


Stage 3: Flawless Finish Spray Booth


1.Equipment: Full Downdraft Spray Booth (Model: CT-PQ-III)


2.Function: Engineered for ultimate air purity. The true vertical downdraft airflow configuration pulls overspray straight down through heavy-duty multi-layer floor filters. This eliminates air turbulence and ensures a factory-level paint finish, followed by a rapid, uniform, high-temperature curing cycle.


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech



Parameter / Component Technical Specification
Internal Dimensions 7,500 × 4,000 × 2,800 mm (L × W × H)
External Dimensions 7,600 × 5,450 × 3,500 mm (L × W × H)
Plenum / Pit Center large pit: 5,750 × 2,330 mm; bottom with 40×80 mm square steel supports; top covered with 40×4 mm flat iron + twisted steel welded grates; load capacity > 3 Tons.
Main Entry Door Sheet metal folding main door: 3,000 × 2,700 mm (W × H); filled with EPS core insulation; equipped with tempered glass observation window.
Service Door  Emergency exit door: 800 × 2,000 mm (W × H); integrated automatic pressure-relief safety lock; tempered glass observation window.
Wall Panels EPS insulated wall panels; effective width: 1,150 mm; total thickness: 50 mm; 0.426 mm double-sided white color steel skin; internal EPS core insulation.
Roof Panels  Precision-folded galvanized steel sheet roof structure.
Lighting System Ceiling: 10 groups × 4 pcs = 40 pcs 18W LED tubes;
Sides: 10 groups × 2 pcs = 20 pcs 18W LED tubes;
Spray booth dedicated LED, IP54 explosion-proof enclosures; illuminance ≥ 1,000 LUX.
Air Plenum  Dimensions: 7,500 × 4,000 × 500 mm (L × W × H); square steel support framework; bottom powder-coated cotton slot and ceiling wire grid mesh.
Cabin Unit Placement  Folded galvanized steel frame/cabinet; placed on the RIGHT hand side.
Intake Air Fan 1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Extract Air Fan  1 × Single-inlet turbo blower fan; motor power: 7.5 kW; model: CT-710; Airflow capacity: 25,000 m³/h; No-load air speed: 0.25 m/s; manual damper regulation.
Heating System RIELLO G20 diesel burner; high-performance 304 stainless steel heat exchanger. No heating during spraying. Baking cycle: heats from 20°C to 60°C in 10-15 mins.
Filtration System  1. Intake Pre-filter: EN 779 Class G3 filter bag;
2. Ceiling High-efficiency Filter: Full-depth stereo sticky media, EN 779 Class F5;
3. Floor Paint Arrestor: Glass fiber paint arrestor mat under grates and exhaust cabinet floor, green/white, Class G3;
4. Exhaust Air Filter: Active carbon filter bags, Class F5 (adsorbs VOCs/benzene/xylene).
Control System  Control cabinet: traditional relays and control buttons; functions: spray phase, bake phase, bake timer setting, lighting, fault indicator alarm, power indicator, emergency stop, pressure gauge.
Exhaust Ducting  3 sections of 800 × 800 × 1,000 mm exhaust ducts, 1 × 90° elbow, 1 × 45° elbow.
Total Power 17.0 kW (3 Phase 380V / 1 Phase 220V, 50Hz)


Stage 4: High-CRI Shadowless Lighting


1.Equipment: General Area LED Lighting System (60 Units x 100W)


2.Function: Delivers daylight-balanced, flicker-free, comprehensive illumination across the workshop floor. It eliminates shadows, enabling technicians to achieve perfect color matching and flawless defect inspection.


Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


Workshop General Lighting  Include All the Wires Ect,explosion-proof 
Luminaire Type High-efficiency Industrial LED High-Bay Light
Quantity 60 Units / Sets
Power Rating 100W per Unit
Total Power 6.0 kW
Working Voltage 1 Phase 220V, 50Hz (Zimbabwe Grid Compatible)
Application Suitable for large-area industrial workshop illumination, ensuring optimal floor visibility (≥ 300 LUX} at ground level) across
 the 1,000+ sq meters facility.



Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech

Integrated Eco-Friendly Bodyshop Solution | Smart Spray Booth & Central Dust Extraction | CoatTech


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